Material flow systems: Warehouse automation for maximum efficiency
Long production and delivery times, quality issues, inefficient throughput times and non-continuous processes are common challenges in production and logistics. An intelligent material flow system (MFS) is an effective solution to address these issues by automating and optimising warehouse workflows.
What is a material flow system?
Material flow systems (MFS) are computer-controlled systems used to manage machines and conveyor systems. They act as the central interface between the warehouse management system (WMS) and the control systems (e.g. PLCs). An MFS takes full control of material flow – from storage and order picking to dispatch.
In doing so, it not only coordinates the movement of goods but also optimises workflows by issuing precise instructions to machines. Through intelligent process control, the MFS ensures maximum performance with minimal downtime. It monitors the position of each item in real time and regulates throughput on conveyor systems to guarantee optimal utilisation.
Furthermore, MFS solutions respond flexibly to disruptions: if certain areas of a facility become unavailable, they automatically reroute material flows. They determine storage locations and optimal routes to manage the distribution of goods based on individual criteria.
What our material flow system offers
Flexibility
Our material flow system seamlessly integrates into existing IT structures thanks to open interfaces. Connection to existing ERP or WMS solutions is easily possible.
Independence from manufacturers
The material flow system can be used with various conveyor technologies regardless of the manufacturer and can be flexibly adapted to existing systems.
Custom adaptations
The system can be tailored to specific warehouse requirements. It is scalable and can therefore be adjusted to accommodate growing warehouse conditions.
Advantages of automation with an MFS
Increased efficiency
The goods-to-person picking process significantly reduces time spent searching for materials, increases picking performance and decreases overall throughput time. As a result, delivery deadlines can be met more reliably.
Cost savings
Efficient use of storage space reduces warehousing costs. This prevents excessive capital lock-up and allows throughput to increase while maintaining the same staffing levels.
Reliable quality
An automated warehouse plays a key role in minimising errors in storage and material flow. Moreover, it significantly reduces disruptions caused by outdated systems.
Applications
A material flow system is suitable for use both in new installations and for the expansion and optimisation of existing systems – whether for a fully automated warehouse or for gradual implementation of new automation technologies.
Our portfolio includes the automation of stacker cranes, shuttle systems, pallet and small parts conveyor technology, as well as automated guided vehicles (AGVs). With years of experience in implementing such projects, we can provide a solution precisely tailored to your needs.
